In numerous industrial liquid processes, the early detection of gas bubbles is an important factor for stable processes and consistent product quality. Even small amounts of gas can indicate faults such as leaks, backflows or undesirable phase transitions. Such effects not only impair measurement accuracy, but can also jeopardize the performance and safety of systems - for example in alkaline electrolysis or in chemical process chains.
Ultrasound-based inline detection
SensoTech relies on ultrasonic technology for continuous monitoring. The LiquiSonic system detects gas bubbles directly in the process line in real time. The sensor continuously analyzes acoustic signals in the medium, while an algorithm identifies typical patterns of gas-related faults. In this way, deviations can be detected at an early stage and countermeasures can be initiated.
The continuous inline measurement supports both process stability and predictive maintenance concepts. Faults can be detected before they lead to failures or quality problems.
Combination of concentration measurement and gas bubble detection
LiquiSonic sensors are designed for continuous inline operation and combine two measuring functions in one system: in addition to detecting gas bubbles, they also measure the concentration of the medium. This eliminates the need for manual sampling and allows processes to be monitored more transparently.
Thanks to their robust and maintenance-free design, the sensors are suitable for various applications, including in the chemical industry, in energy processes, in carbon capture applications and in the synthesis of green fuels. Wherever liquid-based systems need to be operated reliably, the technology contributes to greater operational safety and efficiency.